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TAAHA ENGINEERS PVT. LTD.
An ISO 9001:2008 Certified

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Soft Gelatin Plants

Name: Soft Gelatin Plants
Brand: TAAHA ENGINEERS PVT. LTD.
Price: 50000 INR
Availability: InStock

Price 50000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Soft Gelatin Plants Specification

Usage & Applications
Pharmaceutical, Nutraceutical, Cosmetic, Food Industries

Noise Level
70 dB

Frequency
50/60 Hz

Temperature
Operating Range: 20C to 30C

Phase
Three Phase

Type
Soft Gelatin Plant

Material
Stainless Steel (SS 316/304)

Capacity
From 10,000 to 150,000 capsules/hour (varies by model)

Computerized
Yes

Control Mode
Automatic/PLC Controlled

Voltage
380V / 415V AC

Power
7.5~15 kW

Dimension (L*W*H)
4100 x 1700 x 2450 mm (approx.)

Color
Silver/Grey

Soft Gelatin Plants Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Week

Delivery Time
1 Week

About Soft Gelatin Plants

Being an ISO 9001:2008 certified company; our prime focus lies on manufacturing and exporting hi- tech Soft Gelatin Plants. In order to manufacture these plants in compliance with the industrial standards, we source certified quality materials from trusted vendors of the market. Available in different technical specifications and capacities, these plants are widely installed in pharmaceutical industries for processing gelatin. Owing to our advanced Soft Gelatin Plants, we have made huge client base across the industry.

Features:

Robust construction
User friendly interface to operate
Fully automatic

Further Details:

We have Encapsulation Lines in over three separate departments such as

General
Herbal and Health Food Suppliment Manufacturing
Hormone Product Manufacturing

Started primarily to specialize in the manufacturing of Soft Gelatin Capsules in various dosage forms, of late The plant has added other dosage forms like

Hard Shell Gelatin Capsules
Tablets
Ointments
Liquids

Types of Shapes we Manufacture for Capsules

Round
Oval
Oblong
Tube
Twist-off
Special shapes and Suppositories

Integrated Automation for Consistent Quality

This soft gelatin plant leverages automatic lubrication, PLC-controlled operations, and a touchscreen HMI to guarantee precise and repeatable production cycles. The automated process minimizes operator intervention, supports stringent GMP/CE compliance, and ensures every batch of capsules meets demanding quality standards.

Flexible Output and Capsule Formats

The system supports multiple interchangeable die roll sizes and a wide capsule size range, from 0 to 5 and oblong capsules. Output can be tailored from 10,000 to 150,000 capsules per hour, adapting to the needs of varied production scales and product specifications. This flexibility serves pharmaceutical, nutraceutical, cosmetic, and food manufacturers alike.

Energy-Efficient and Reliable Performance

With a power requirement of 7.515kW and a noise level below 70 dB, the plant is designed for efficient, continuous use. The integrated chilled air circulation ensures optimal cooling, while tumble dryers achieve consistent capsule drying. Its robust SS 316/304 construction and compact dimensions (4100 x 1700 x 2450 mm) make it both durable and space-efficient.

FAQs of Soft Gelatin Plants:

Q: How does the integrated automatic lubrication system benefit the soft gelatin plants operation?

A: The automatic lubrication system ensures that all critical moving parts are continually lubricated, reducing wear, minimizing downtime, and extending equipment life. This feature enhances production efficiency by maintaining optimal machine performance and reducing the frequency of manual maintenance.

Q: What is the process flow of softgel capsule production using this plant?

A: The production begins with gelatin melting in the tank, followed by de-aeration using the vacuum pump. The encapsulation process utilizes interchangeable die rolls and is automatically managed by a PLC system. Capsules are then dried with integrated tumble dryers, cooled by chilled air, and monitored using a touchscreen HMI panel for real-time control.

Q: Where can this soft gelatin plant be installed and what utilities are required?

A: This plant is suitable for installation in pharmaceutical, nutraceutical, cosmetic, and food manufacturing facilities. Required utilities include compressed air, chilled water, and a three-phase industrial power supply (380V/415V AC, 50/60 Hz), making it compatible with standard industrial infrastructure.

Q: When should different die roll sizes be used?

A: Different die roll sizes should be selected based on capsule size requirements, which can range from 0 to 5 and include oblong shapes. Changing the die rolls allows customization for various formulations or market needs, offering flexibility in production without time-consuming changeovers.

Q: What are the main benefits of the integrated tumbling dryer and chilled air cooling system?

A: The tumbling dryer ensures even and gentle drying of the capsules, which helps prevent sticking and deformation. The chilled air system maintains an optimal operating temperature (20C to 30C), ensuring product stability and maintaining the desired capsule quality throughout the process.

Q: How does the plant ensure compliance with industry standards?

A: All components are constructed with SS 316/304 and the plant is GMP/CE certified, ensuring hygienic operation and adherence to rigorous safety and quality regulations in pharmaceutical and allied industries.